TAKMOSMANUFACTURING OPERATIONS SOFTWARE
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In development · demo ready

Production Module

From shift-based production records on assembly lines to OEE, from scrap to 8D, from maintenance to the production warehouse: daily production tracking in one application. The Scrap Tracking program has become part of this module.

Overview dashboardShop floorPerformance and meetingsQualityImprovementProduction warehouseData and integrationMaintenanceKiosk
Production Module · Main dashboard
Production Module · Main dashboard
Process

From the shift to the management dashboard

Shift recordLine, product, quantity, downtime
Scrap recordDefect type and cause
OEEAvailability × performance × quality
Daily meetingAsakai and actions
Improvement8D, FMEA, control plan
AdministrationKPI dashboard and monthly summary
Sections

Process-based sections

Modelled on the layout of the HR Module: an overview dashboard, and a home page, archive and settings in each section.

01

Shop floor

Shift production records and line-side operations.

  • Shift and bulk production entry
  • Verification checklists
  • Traceability
02

Performance and meetings

OEE and daily management.

  • Monthly / weekly OEE
  • Asakai daily meeting
  • IATF / VDA evidence area
03

Quality

The Scrap Tracking program is in this section.

  • Scrap records and dashboard
  • Defect type and cause analysis
  • Calibration
04

Improvement

From problem to permanent solution.

  • 8D reports
  • Link to FMEA and control plan
  • Action tracking
05

Production warehouse

Line-side material management.

  • Material request
  • Line-side store stock
  • Consumption tracking
06

Data and integration

Machine and system connections.

  • Automatic counting infrastructure independent of PLC / SCADA
  • Andon and escalation
  • Shared data warehouse sync
Document outputs

Production Module documents

Printable documents the module will produce:

Shift production report

Production, downtime and scrap by line and product

OEE report

Monthly and weekly OEE breakdown

Scrap report

By defect type, station and product

8D report

Problem, root cause, action and verification

Development status

Where it stands, what comes next

Completed

  • Shift production records and bulk import from Excel
  • OEE calculation engine and monthly summary
  • Integration of Scrap Tracking into the module
  • Overview dashboard and 25 core KPIs
  • Maintenance section and shop-floor kiosk
  • Andon and Tier 1–3 meeting structure

Next

  • Station-based records and change point management
  • Scrap–rework flow and SMED
  • Line TV dashboard
  • In-process quality checks
  • Order link with the Planning Module

Roadmap →

Your feedback shapes the program

Feedback is anonymous; I don't ask for a name or email. If you'd like to talk to me, you can message me on LinkedIn.